FAST SHIPPING FROM MELBOURNE
We offer a premium custom foam cutting service to ensure your gear is well protected inside your Evolution Gear Cases. Our customised laser-cut foam is created right here in Australia, specifically engineered to absorb shocks and designed to last.
We take your protection requirements seriously - we’ll work with you to understand exactly what equipment you have, how it will be used, where it will be taken and it’s exposure to climate. This allows us to create a fully bespoke, highly durable and functional solution for your needs.
Our custom foam cutting in Melbourne delivers high-performance solutions designed to protect, organise, and elevate your equipment. Using premium materials and precision engineering, we create durable foam inserts that withstand impact, transit, and demanding environments.
With a selection of premium quality foams
With precision design and laser cutting to ensure the contents of the case are safe and protected in transit
With creative design for optimal form and function
Maximise the presentation with laser etching and a selection of coloured overlays
Polynize explains how we were able to create a total, functional solution for their high-end game design needs.
Beyond specialist equipment, our laser foam cutting is also ideal for tool box foam inserts, helping organise and protect tools in high-use environments.
Our custom foam cases offer the ultimate protection for your camera equipment needs. The foam is cut to your unique specifications and provides a snug fit for your gear, which also minimizes movement while travelling. The top-layer foam covering ensures no dust or dirt gets into the case whilst its being hauled around.
Request a QuoteMake transporting your drones and accessories as easy as possible with these customized foam inserts that are cut to suit your specific models’ needs. A very popular option amongst videographers and hobbyists who need to protect high quality drones and get their gear from A to B seamlessly.
Request a Quote
Whether you’re transporting firearms to the range, going on a hunting trip or moving military equipment across rugged terrain, having a quality protective case is the best way to achieve peace of mind. Our custom foam provides premium protection and the mobility necessary for various homeland security and military applications.
Request a QuoteStore your state-of-the-art medical equipment in cases that are built to protect long-term – not only does the custom foam provide an optimal packaging solution, but can be customized to present equipment in the order of which practitioners need to use it. No more digging around to find the healthcare equipment you need up front.
Request a Quote
Transporting sensitive utility tools often requires extra protection and snug fit foam to ensure your product is stable, safe and secure during transit. Choose your optimal case size and let us design your custom foam inserts based on your unique equipment needs.
Request a QuoteProtect valuable belongings of any size, shape or form with our custom foam inserts. Our higher density foam and precision laser cutting allows specialist equipment, unique tools, watches and valuables, glassware and other components the snug protection it needs to be carried and stored safely.
Request a Quote
Evolution Gear works alongside a range of businesses across industries, to create custom, highly durable, functional protective solutions to ensure your gear is well protected. We take the time to fully understand exactly what equipment you have, how it will be used and where it will be taken. From dimensions through to material construction, we’ll support you throughout the lifetime of the product.
Your product safety is important to us - we want to significantly reduce the number of in-transit breakages of important equipment so that we can positively impact the productivity and ease at which you or your technicians are able to do the work.
We design a custom solution for your specific equipment - we custom laser cut foam that is specially engineered to absorb shocks and designed to last. Reach out today for a no-obligation consultation on how we can help protect your gear.
Our thorough and easy consultation process and premium post-sales support aren’t the only things that set us apart. We produce the custom foam in Australia. This means we can turn around in 24 hours. No waiting for international post. You get what you need, when you need it.
We take pride in our consultation process - we want to understand the intricacies of how you use your product, how it will be transported, what weather it will be exposed to and more. We review a design with you and send you a constructed sample.
We design with capability in mind - we analyse form, functionality, field environment, life cycle, materials and create an innovative and functional solution with the latest technology and materials for the end user in mind.
We'll take care of all the hassle involved and work closely with you to ensure that we're offering the best solution for your setup and your specific hard case.
Fill in the form below and someone from our team will get in touch with you for further details
It is a precision process where foam is laser cut to match the exact shape of your equipment. Our foam absorbs shocks, prevents movement, and protects gear from impact, dust, and vibration during transport or storage.
Yes. We proudly manufacture all custom foam inserts in Australia. This allows for fast turnaround times, often within 24 hours, without delays from international shipping.
We create custom inserts for a wide range of applications, including cameras, drones, firearms, medical equipment, utility tools, and specialty gear. Every foam insert is precision designed to suit your exact case dimensions and equipment layout, ensuring a secure fit and maximum protection.
Absolutely. We specialise in military custom cases, designing high-density custom cut foam that meets the durability, shock absorption, and mobility requirements of defence, homeland security, and rugged field environments.
It delivers superior precision, ensuring a snug fit that manual foam cutting cannot achieve. This improves protection, extends equipment lifespan, and enhances presentation, especially when paired with coloured overlays or laser etching.
Yes. Our solutions are ideal for fragile, high-value, or technical equipment. We analyse how your gear is used, transported, and exposed to climate to create a long-lasting, functional foam solution.
Our service begins with a consultation to understand your equipment, usage, and environment. We then design, review, and produce a custom foam cut solution, including a constructed sample before final approval.
We use a selection of premium-grade foams with varying densities to suit different applications. Whether you need lightweight foam inserts or higher-density custom foam for heavy-duty protection, we select the right material for your needs.
Yes. These inserts can be designed to hold equipment in a specific order, making them ideal for medical kits, utility tools, and technical gear where fast access and organisation are critical.
As our production is done locally, we can often deliver within 24 hours after design approval, perfect for urgent projects or time-sensitive operations.
1300 11 00 96
